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Chapter 7

Controlling Project Integration & Work [5 Hours]

Complete Chapter ~30+ Past Questions

7.1 Work Scope Control 2081207720732071

PAST EXAM QUESTIONS:

  1. How do you control project scope from frequent changes? Explain. [4] (2081 Shrawan)
  2. Explain in detail, what is project scope control and how it can be achieved? [4] (2077 Chaitra)
  3. Explain the importance of work scope control in construction project. [Part of 6] (2073 Magh)
  4. Define work scope control. [2] (2071 Bhadra)
Answer 1: How do you control project scope from frequent changes? [4]

Project scope control covers the processes required to ensure the project includes all the work required, and only the work required, to complete the project successfully. It focuses on the project scope of work and its components.

Scope Control Process (4 steps):

  1. Define Scope: Clearly define project purpose, objectives, WBS, execution methodology, milestones, cash flow pattern, project organization, and potential risks
  2. WBS Breakdown: Break the project scope into manageable work packages through Work Breakdown Structure
  3. Verify Scope: Formal acceptance of deliverables by checking that all work was completed satisfactorily
  4. Control Changes: Implement a formal change control process to evaluate, approve/reject, and document all scope changes

To control frequent changes:

  • Establish baselines for measuring performance
  • Timely approval of designs and drawings
  • Work quality control, time and cost control
  • Resources productivity control
  • Scope verification of contracts
  • Account for performance by measuring and reporting performance
  • Analyze performance variances and identify trends
  • Communicate information and maintain records
Answer 2: What is project scope control and how can it be achieved? [4]

Project scope control covers the processes required to ensure the project includes all the work required, and only the work required, to complete the project successfully. The typical scope-related parameters controlled are: design, contracts, quality, time, and cost.

Scope management = Application of knowledge, skills, tools, and techniques to meet or exceed project work scope objectives within quality constraints.

Project control follows a systems approach. Each organizational unit (responsibility center) can be viewed as a sub-system. It can be achieved through:

  1. Step 1: Define the parameters to be controlled
  2. Step 2: Establish baselines for measuring performance
  3. Step 3: Account for performance by measuring and reporting
  4. Step 4: Analyze performance variances and identify trends
  5. Step 5: Communicate information and record-keeping

A typical project scope definition covers: project purpose, WBS, outline execution methodology, milestone and one-time plan, cash flow pattern, project organization, and potential risks.

Scope control includes: timely approval of designs/drawings, work quality control, time and cost control, resources productivity control, and scope verification of contracts.

Answer 3: Importance of work scope control in construction project [Part of 6]

Work scope control is important in construction projects because:

  • Ensures that planned works are done to achieve the stated purpose of the project
  • Ensures the project includes all the work required, and only the work required, to complete successfully
  • Prevents scope creep from unauthorized changes that lead to cost overruns and delays
  • Controls critical parameters: design, contracts, quality, time, and cost
  • Enables timely approval of designs and drawings
  • Facilitates work quality control and resources productivity control
  • Helps verify contracts and deliverables
  • Provides systematic approach to measure, analyze, and communicate project performance
  • Assists in maintaining project baselines and controlling deviations
Answer 4: Define work scope control [2]

Work scope control is the process that aims at ensuring that planned works are done to achieve the stated purpose of the project. It focuses on the project scope of work and its components.

It covers the processes required to ensure the project includes all the work required, and only the work required, to complete the project successfully. The typical scope-related parameters controlled are: design, contracts, quality, time, and cost.

Typical Project Scope Definition Covers:

Scope Control Processes 2081 2077 2073 2071

Define Scope WBS Breakdown Verify Scope Control Changes
Fig 7.1 — Project Scope Control Process
PhasePlanningExecution
DesignProject Charter, Policy DocumentsConcept & Shop Drawings
CostInitial EstimateCost Control Estimate and Contract Administration
ContractsContract DocumentsAs-built (production) records

Scope Control Includes:

Scope management = Application of knowledge, skills, tools, and techniques to meet or exceed project work scope objectives within quality constraints.

Project Scope Control System

SCOPE Control System 1 WBS Work Breakdown Structure 2 Baseline Approved scope statement 3 Change Control Formal process 4 Verification Deliverable acceptance
Fig 7.10 — Project Scope Control System Components
  1. Step 1: Define the parameters to be controlled
  2. Step 2: Establish baselines for measuring performance
  3. Step 3: Account for performance by measuring performance and reporting performance
  4. Step 4: Analyze performance variances and identify trends
  5. Step 5: Communicate information and record-keeping

7.2 Product Quality Control 2072

PAST EXAM QUESTIONS:

  1. Write short notes on: Product quality control. [2] (2072 Magh)
Answer 1: Product Quality Control [2]

Quality management involves processes required to ensure the project satisfies the needs for which it was undertaken. In a large-sized project, quality control is met by an equipped and staffed quality control department as an organizational unit.

Quality-related processes:

  • Quality Planning: Identifying quality standards relevant to the project and determining how to ensure conformance
  • Quality Assurance: Planned and systematic activities to provide adequate confidence that the entity will fulfill quality requirements
  • Quality Control: Operational techniques and activities which sustain the product/service quality to specific requirements
  • Quality Inspection: Determines acceptability through measuring, examining, and testing
  • Quality Audit: Systematic and independent examination to determine whether quality activities comply with planned arrangements
  • Quality Improvement: Actions to increase effectiveness and efficiency of activities and processes

Quality control measures include: creating quality consciousness, mobilizing resources, setting up site testing labs, training staff, implementing quality plan, testing materials, monitoring performance, investigating quality failures, formulating re-work plans, and feedback for improvement.

Quality-Related Processes

ProcessDescription
Quality PlanningIdentifying quality standards relevant to the project and determining how to ensure conformance to these standards
Quality AssuranceAll planned and systematic activities implemented within the quality system to provide adequate confidence that an entity will fulfill requirements for quality
Quality ControlOperational techniques and activities which together sustain the product, service, or quality to specific requirements
Quality InspectionDetermines acceptability of a product or service or stages of construction. Includes measuring, examining, and testing to determine whether results conform to requirements
Quality AuditA systematic and independent examination to determine whether quality activities and related results comply with planned arrangements, are implemented effectively, and are suitable to achieve objectives
Quality ImprovementActions throughout the organization to increase effectiveness and efficiency of activities and processes to provide added benefits to both organizers and customers

Quality Control Measures in a Project 2072

QUALITY Control 1 Inspection Visual & dimensional 2 Testing Lab & field tests 3 Standards IS, BS, ASTM codes 4 Documentation Test reports, NCR 5 Certification Material certificates
Fig 7.8 — Quality Control Measures in Construction

7.3 Labor Productivity Control 208020792078207420712070

PAST EXAM QUESTIONS:

  1. Define Labor Productivity Index. What are the factors affecting labor productivity? Explain in brief. [6] (2080 Chaitra)
  2. What are the major causes of Low labor productivity? [3] (2078 Chaitra)
  3. What is labour productivity? What is to be done in order to improve labour productivity? [5] (2079 Shrawan)
  4. How labor productivity can be measured? Write appropriate measures to increase labor productivity. [4] (2079 Jestha)
  5. Define labour productivity. How can it be improved? Explain. [2+4] (2071 Magh)
  6. Write short notes on: Labor productivity control. [5] (2074 Bhadra)
  7. Write short notes on: Labor productivity control. [4] (2070 Bhadra)
Answer 1: Define Labor Productivity Index. Factors affecting labor productivity. [6]

Labor Productivity = Ratio of output to input (the ability to produce). Input can be measured in physical quantities, monetary value, or a combination of both.

Labor Productivity Variance = Actual Labor Productivity − Standard Labor Productivity

Labor Productivity Index = Actual Labor Productivity / Standard Labor Productivity

If Index > 1: better than standard; If Index < 1: worse than standard.

Factors affecting labor productivity:

  1. Physical-organic factors: Location and technological factors
  2. Cultural belief-value: Individual attitudinal, motivational factors
  3. International influences: Levels of innovativeness and efficiency of investing companies
  4. Managerial-organizational: Wider economic and political-legal environments
  5. Level in internal labor markets: Presence/absence of demarcation lines and barriers to occupational flexibility
  6. Performance of personnel managers: Communicating with and performance-managing on the basis of pay and other incentives

Example: Masonry wall 1200 m², crew of 8 men: Planned 15 days → Productivity = 10 m²/man-day; Actual 18 days → Productivity = 8.33 m²/man-day; Index = 0.833 (unfavourable)

Answer 2: Major causes of Low labor productivity [3]
  1. Un-productive time:
    • Rework of defective work done
    • Waiting for material, equipment and/or instructions
    • Absence from work by workers
    • Frequent changes in scope of work methodology
    • Conflicts between supervisors and workers
  2. Worker’s low morale:
    • Non-fulfillment of employment terms and conditions
    • Insecurity of employment
    • Sub-standard working conditions
    • Frequent transfers
  3. Poor pre-work preparation by supervisors:
    • Excess workers employed for the task
    • Insufficient instructions for execution of work
    • Incorrect sequencing of work activities
  4. Directional failures of project management:
    • Failure to set performance targets
    • Failure to make provision for timely resource supply
    • Failure to provide feedback
    • Failure to motivate workers
Answer 3: What is labour productivity? How to improve it? [5]

Labour productivity means the ratio of output to input — the ability to produce. Input can be measured in physical quantities, monetary value, or a combination of both. Labour productivity at a construction site provides a measure of the labor’s efficiency, evaluating how labor was employed between productive work and unproductive time.

Studies reveal that productive time at construction sites varies from 50–70% of total employment time. Remaining time is wasted due to unscheduled resting, late starting, early leaving, finding work instructions, and delays in receipt of tools/materials.

Measures to improve labour productivity:

  1. Reduce unproductive time by constantly reviewing and minimizing the contributing causes
  2. Replace labor by appropriate equipment, where economically feasible
  3. Substitute inefficient working tools by appropriate efficient tools
  4. Improve the method of executing work — there is always a better way of doing a task
  5. Improve working conditions
  6. Employ competent supervisors
Answer 4: How labor productivity can be measured? Measures to increase it. [4]

Labour productivity measurement involves the following control process:

  1. Accounting for the unproductive time of laborers (using time-keeper’s daily records and foreman’s task reports)
  2. Comparing actual productivity with the standard
  3. Analyzing variations between actual and standard
  4. Formulating measures to improve productivity

Key Formulas:

  • Labor Productivity Variance = Actual Labor Productivity − Standard Labor Productivity
  • Labor Productivity Index = Actual Labor Productivity / Standard Labor Productivity

The project labor accounting system enables computation of accurate pay, provides data for evaluation of labor productivity, facilitates estimation of labor costs, and provides information to all project departments (accounting, costing, planning).

Measures to increase: Reduce unproductive time, replace labor with equipment where feasible, substitute inefficient tools, improve execution methods, improve working conditions, employ competent supervisors.

Answer 5: Define labour productivity. How can it be improved? [2+4]

Definition [2 marks]: Labour productivity is the ratio of output to input, meaning the ability to produce. It provides a measure of the labor’s efficiency at a construction site, evaluating how labor was employed between productive work and unproductive time. Productive time varies from 50–70% of total employment time.

How to improve [4 marks]:

  1. Reduce unproductive time by constantly reviewing and minimizing causes (rework, waiting, absence, conflicts)
  2. Replace labor by appropriate equipment, where economically feasible
  3. Substitute inefficient working tools by appropriate efficient tools
  4. Improve the method of executing work — remember there is always a better way of doing a task
  5. Improve working conditions — better safety, facilities, and environment
  6. Employ competent supervisors who can plan, instruct, and motivate workers effectively
Answer 6 & 7: Short notes on Labor productivity control [5] / [4]

Labor productivity control involves systematic monitoring and improvement of labor efficiency at construction sites.

Definition: Productivity = Ratio of output to input. Labor productivity at a construction site provides a measure of the labor’s efficiency.

Productive vs Unproductive Time: Studies reveal productive time varies from 50–70%. Time is wasted due to unscheduled resting, late starting/early leaving, finding work instructions, delays in receipt of tools and materials.

Labor Productivity Control Process:

  1. Accounting for unproductive time (using time-keeper’s daily records, foreman’s task reports)
  2. Comparing actual with standard
  3. Analyzing variations between actual and standard
  4. Formulating measures to improve productivity

Key Formulas: Productivity Variance = Actual − Standard; Productivity Index = Actual / Standard

Causes of low productivity: Unproductive time (rework, waiting, absence), worker’s low morale (unfulfilled terms, insecurity), poor pre-work preparation (excess workers, insufficient instructions), directional failures (no targets, no feedback).

Improvement measures: Reduce unproductive time, replace with equipment, better tools, improve methods, improve conditions, competent supervisors.

LABOR Productivity Factors 1 Weather Rain, heat, cold 2 Supervision Quality of foreman 3 Material Supply Timely availability 4 Equipment Proper tools 5 Motivation Wages, bonus 6 Site Conditions Access, congestion 7 Worker Skill Training level 8 Work Hours Overtime fatigue
Fig 7.2 — Factors Affecting Labor Productivity in Construction

Labor Productivity Control Process

  1. Accounting for the unproductive time of laborers
  2. Comparing actual with the standard
  3. Analyzing variations between actual and standard
  4. Formulating measures to improve productivity

Labor Productivity Accounting

The project labor accounting system serves multiple purposes:

Labor Productivity Analysis

Labor Productivity Variance = Actual Labor Productivity − Standard Labor Productivity

Labor Productivity Index = Actual Labor Productivity / Standard Labor Productivity

Factors Affecting Labor Productivity 2080 2079 2078

  1. Physical-organic factors: Location, and technological factors
  2. Cultural belief-value: Individual attitudinal, motivational factors
  3. International influences: Levels of innovativeness and efficiency as part of the owners and managers of investing companies
  4. Managerial-organizational: Wider economic and political-legal environments
  5. Level in internal labor markets: Presence or absence of demarcation lines and barriers to occupational flexibility
  6. Performance of personnel managers: Communicating with and performance-managing on the basis of pay and other incentives

Typical Causes of Low Labor Productivity 2078

  1. Un-productive time:
    • Rework of defective work done
    • Waiting for material, equipment and/or instructions
    • Absence from work by workers
    • Frequent changes in scope of work methodology
    • Conflicts between supervisors and workers
  2. Worker's low morale:
    • Non-fulfillment of employment terms and conditions by management
    • Insecurity of employment
    • Sub-standard working conditions
    • Frequent transfers
    • Frequent changes in scope of work methodology
  3. Poor pre-work preparation by supervisors:
    • Excess workers employed for the task
    • Insufficient instructions for execution of work
    • Incorrect sequencing of work activities
  4. Directional failures of project management:
    • Failure to set performance targets
    • Failure to make provision for timely resource supply
    • Failure to provide feedback
    • Failure to motivate workers

Labor Productivity Improvement Measures 2079 2071

  1. Reduce unproductive time by constantly reviewing and minimizing the causes contributing to unproductive time
  2. Replace labor by appropriate equipment, where economically feasible
  3. Substitute inefficient working tools by appropriate efficient tools
  4. Improve the method of executing work — remember that there is always a better way of doing a task
  5. Improve working conditions
  6. Employ competent supervisors

Numerical Example: Masonry Wall Construction

ParameterPlanned/BudgetedActual
Scope of masonry work1200 m²1200 m²
Crew size8 men8 men
Construction time15 days18 days

7.4 Equipment Productivity Control 2079207620752074

PAST EXAM QUESTIONS:

  1. What is equipment productivity? What are the causes of being low productivity and its remedial measures? [1+4] (2079 Chaitra)
  2. Explain labor productivity and equipment productivity in construction industry. [5] (2076 Bhadra)
  3. Define equipment productivity control. [3] (2075 Bhadra)
  4. Explain labor productivity and equipment productivity. How can they improve? [5] (2074 Magh)
Answer 1: Equipment productivity — causes of low productivity and remedial measures [1+4]

Equipment Productivity [1 mark]: Equipment productivity control is based on employment time, output achieved, and expenditure. The main purpose is to minimize wastage in utilization.

Equipment Productivity = Output / Time

Utilization Rate = Actual Working Hours / Available Hours × 100%

Causes of low equipment productivity [2 marks]:

  1. Insufficient preparation
  2. Lack of continuity of task
  3. Inadequate operator skill
  4. Lack of effective supervision
  5. Non-availability of maintenance measures
  6. Lack of proper equipment management, especially preventive maintenance
  7. Accidents

Remedial measures [2 marks]:

  • Proper pre-work preparation and planning
  • Ensure continuity of tasks to avoid idle time
  • Train operators adequately for the specific equipment
  • Provide effective supervision at site
  • Implement scheduled/preventive maintenance program
  • Maintain proper equipment management system with records
  • Implement safety measures to prevent accidents
  • Keep spare parts and repair facilities available
Answer 2: Labor productivity and equipment productivity in construction [5]

Labor Productivity: Ratio of output to input — measures labor’s efficiency. Productive time at sites is 50–70%. Remaining time wasted due to unscheduled resting, late starting, finding instructions, delays in tools/materials.

Factors: Physical-organic, cultural belief-value, international influences, managerial-organizational, internal labor markets, personnel management.

Improvement: Reduce unproductive time, replace with equipment, better tools, improve methods, improve conditions, competent supervisors.

Equipment Productivity: Based on employment time, output achieved, and expenditure. Purpose: minimize utilization wastage.

Accounting uses daily equipment time-cards recording: engine operating hours, received fuel data, and repairs carried out. Weekly productivity sheets track equipment type, ID, total hours, work hours, waiting hours, and quantity/hours productivity.

Equipment productivity analysis charges items of work at an hourly rate considering owning and operating costs. Records include equipment identification, purchase cost, repair history, employment history, and operator’s record.

Causes of low productivity: insufficient preparation, lack of task continuity, inadequate operator skill, poor supervision, lack of maintenance.

Answer 3: Define equipment productivity control [3]

Equipment productivity control is the process of controlling the utilization of construction equipment based on three key parameters: employment time, output achieved, and expenditure. The main purpose is to minimize wastage in utilization.

It involves:

  • Equipment productivity accounting: Tracing employment time, expenditure, and corresponding quantity of work for each major equipment item
  • Daily equipment employment accounting: Using equipment time-cards (engine hours, fuel data, repairs) — filled by foreman and handed to equipment cost center
  • Weekly equipment productivity reports: Summarizing equipment type, time account (total/work/waiting hours), and productivity (qty/hours)
  • Equipment productivity analysis: Charging hourly rates, maintaining records of identification, purchase cost, repair history, employment history, and operator records
Answer 4: Labor and equipment productivity — how can they improve? [5]

Labor Productivity Improvement:

  1. Reduce unproductive time by constantly reviewing and minimizing contributing causes
  2. Replace labor by appropriate equipment, where economically feasible
  3. Substitute inefficient working tools by appropriate efficient tools
  4. Improve the method of executing work — there is always a better way
  5. Improve working conditions
  6. Employ competent supervisors

Equipment Productivity Improvement:

  • Proper pre-work preparation and planning
  • Ensure continuity of tasks (avoid idle/waiting time)
  • Train operators adequately
  • Provide effective supervision
  • Implement preventive maintenance program
  • Maintain proper equipment management system
  • Keep equipment in serviceable condition — actual productivity gradually improves provided equipment is well-maintained
  • Implement safety measures to prevent accidents

Equipment Productivity Accounting

Equipment Productivity = Output / Time Utilization Rate = Actual Working Hours / Available Hours × 100% Idle Time Causes Breakdown, no fuel, rain, holidays Target: ≥ 85% Utilization Scheduled maintenance reduces breakdown
Fig 7.3 — Equipment Productivity & Utilization Rate

Daily Equipment Employment Accounting

  1. Engine operating hours
  2. Received fuel data
  3. Repairs carried out

Fuel consumption = Additional fuel needed to fill the tank = Fuel tank capacity − Balance fuel in tank

Weekly Equipment Productivity Sheet

Equipment ParticularsTime AccountProductivity
TypeIDTotal HrsWork HrsWaiting HrsOther HrsQty/Hrs
(Filled for each equipment item)

Equipment Productivity Analysis

Causes and Remedies for Low Equipment Productivity 2079 2076 2074

  1. Insufficient preparation
  2. Lack of continuity of task
  3. Inadequate operator skill
  4. Lack of effective supervision
  5. Non-availability of maintenance measures
  6. Lack of proper equipment management, especially preventive maintenance
  7. Accidents

7.5 Material Productivity Control 2078207520732072

PAST EXAM QUESTIONS:

  1. Explain about the material productivity control. [3] (2078 Chaitra)
  2. Why it is necessary to do the material productivity control in the construction project? [3] (2075 Bhadra)
  3. Define material productivity and write down the basic reasons for material productivity control in construction project. [4] (2073 Bhadra)
  4. Explain the importance of material productivity control in construction project. [Part of 6] (2073 Magh)
  5. Write short notes on: Material productivity control. [5] (2072 Ashwin, Q8)
Answer 1: Explain about the material productivity control [3]

Materials productivity control aims at minimizing wastage. Control at the construction responsibility level is broadly divided into:

  1. Accounting for materials: Documents materials procurement data, materials inventory for incoming materials, and the issue of materials to the site
  2. Analyzing variances: Determine causes of wastage using the formula: Materials usage variance = Actual materials consumed − Standard acceptable material wastage
  3. Implementing measures: Minimize wastage through proper handling, storage, accounting, and training

The accounting system uses stock record cards (bin cards) showing stock code, description, unit, location, stock levels (min, max, re-order), source of supply, lead time, and sequential receipt/issue records.

Materials are obtained from project central stores or delivered directly. The materials requisition note is used for issues, and the goods received note (GRN) is signed on receipt.

Answer 2: Why is material productivity control necessary? [3]

Material productivity control is necessary in construction projects because:

  • Materials represent a significant portion of project cost (typically 50–60%)
  • Wastage occurs at every stage: procurement (wrong specs, over-buying), storage (damage, theft, weather), and usage (breakage, poor coordination)
  • Ensures right quantity and quality of materials available at the right time and place
  • Keeps inventories low to minimize investment and holding costs
  • Minimizes losses from theft, obsolescence, and wastage
  • Avoids occupation of excessive storage space
  • Enables accurate cost evaluation for billing and financial management
  • Assists in updating cost estimates and expenditure on materials
  • Monthly stock-taking helps reconcile stock and control discrepancies
Answer 3: Define material productivity & basic reasons for control [4]

Material productivity control aims at minimizing wastage of construction materials through systematic accounting, analysis, and corrective measures.

Basic reasons for material productivity control:

Wastage during procurement:

  1. Buying materials of wrong specifications
  2. Buying more than actual requirements
  3. Unnecessary buying for unforeseen eventualities
  4. Untimely buying of short-lived materials
  5. Improper and unnecessary handling of materials
  6. Wastage in transportation

Wastage during storage:

  1. Damages and breakages during handling
  2. Deterioration due to incorrect storage conditions and short-shelf life
  3. Losses due to fire, thefts, and exposure to weather

Wastage during use: Excess estimation, theft/pilferage, breakage, poor coordination, inferior quality, poor accounting, negligent supervisor, unforeseen circumstances, deterioration from long storage, over-issues from stores.

Answer 4: Importance of material productivity control [Part of 6]

Material productivity control is important because:

  • Cost control: Materials form a major portion of total project cost — minimizing wastage directly reduces project costs
  • Timely availability: Ensures right quantity and quality at the right time and place through proper planning
  • Inventory optimization: Keeps inventories as low as feasible to minimize investment and holding costs
  • Loss prevention: Minimizes losses from theft, obsolescence, breakage, and wastage
  • Accurate costing: Enables cost evaluation for billing, financial advance, and updating cost estimates
  • Stock reconciliation: Monthly stock-taking helps identify and control discrepancies between physical stock and records
  • Quality assurance: Ensures materials of proper quality are used in construction

Preventive measures: Proper handling and transportation, proper and secure storage, correct accounting, fire precautions, education and training of staff and workers.

Answer 5: Short notes on Material productivity control [5]

Materials productivity control aims at minimizing wastage of construction materials.

Three-step approach:

  1. Accounting: Materials accounting system documents procurement data, inventory, and issue to site. Uses stock record cards (bin cards) showing stock code, levels, receipt/issue quantities.
  2. Analysis: Materials usage variance = Actual consumed − Standard acceptable wastage. Causes of discrepancies: wrong types received, quantity differences, undocumented transfers, unaccounted breakages, clerical errors.
  3. Implementation: Preventive measures — proper handling/transportation, secure storage, correct accounting, fire precautions, training.

Key documents: Bin card (stock record), materials requisition note, goods received note (GRN), stores ledger sheet.

Monthly stock-taking enables: cost evaluation for billing, costing inventory, mobilization status, reconciling stock, and controlling discrepancies.

Wastage occurs during: Procurement (wrong specs, over-buying), Storage (damage, fire, theft), Usage (excess estimation, breakage, poor coordination, negligent supervision).

  1. Accounting for materials
  2. Analyzing variances to determine causes of wastage
  3. Implementing measures to minimize wastage

Material Accounting System

The accounting process from demand initiation to consumption stage involves:

Materials Stock Accounting (Bin Card)

Bin Card Format (Material Stock Record) Date Received Issued Balance Remarks Day 1100 bags —100 Opening Day 3— 30 bags70 Foundation Day 550 bags —120 Replenished
Fig 7.9 — Bin Card: Material Stock Record Format

An effective stock accounting system assists in controlling stocks by ensuring:

Materials Issues and Returns Accounting

Monthly Stock-Taking

Causes of discrepancies between physical stock and storekeeper's records:

  1. Materials received were of different types/qualities than shown on GRN
  2. Quantity of stock issued differs from quantity on requisition note
  3. Surplus materials transferred or returned without documentation
  4. Breakages, damages, and losses at construction centers not accounted for
  5. Clerical errors in accounting

Materials Wastage Analysis

Materials usage variance = Actual materials consumed − Standard acceptable material wastage

Causes and Remedies to Minimize Wastage 2078 2075 2073

Wastage during procurement:

Material Wastage: Causes & Remedies Cause Remedy Improper storage Covered sheds, proper stacking Poor handling Trained workers, equipment Over-ordering Accurate BOQ, just-in-time Theft & pilferage Security, fencing, records Design changes Freeze design early Wrong cutting Templates, bar-bending schedule
Fig 7.7 — Material Wastage: Causes and Remedies
  1. Buying materials of wrong specifications
  2. Buying more than actual requirements
  3. Unnecessary buying for unforeseen eventualities
  4. Untimely buying of short-lived materials
  5. Improper and unnecessary handling of materials
  6. Wastage in transportation

Wastage during storage:

  1. Damages and breakages during handling
  2. Deterioration due to incorrect storage conditions and short-shelf life
  3. Losses due to fire, thefts, and exposure to weather conditions

Main reasons for excessive material wastage during use:

  1. Excess quantity estimation
  2. Shortage in delivery
  3. Theft and pilferage
  4. Breakage and damage during handling
  5. Lack of pre-work preparation and coordination
  6. Inferior quality of materials
  7. Improper accounting and poor store-keeping
  8. Negligent and careless attitude of the supervisor
  9. Unforeseen circumstances (accidents, fire, etc.)
  10. High rate of deterioration due to long storage at the place of work
  11. Over-issues from central stores and failure to return unused surplus materials

Preventive Measures:

7.7 Earned Value Analysis (EVA) 207920782077207620752074207220712070

PAST EXAM QUESTIONS (Theory):

  1. Discuss the Use of Earned value analysis for Performance control in a project. [6] (2075 Bhadra)
  2. Discuss the use of earned value analysis for performance control in a project. [4] (2074 Bhadra)
  3. Discuss earned value analysis with example. [4] (2071 Bhadra)
  4. Discuss how the performance control is carried out using earned value analysis explaining each term used in EVA. [4] (2072 Magh)
  5. Explain how a manager takes decision in controlling project with "earned value analysis"? [Part of 10] (2072 Ashwin)
  6. Explain the EVM technique for the cost control and monitoring. Illustrate an EVA graph with your own values. [5] (2076 Bhadra)
  7. Write short notes on: Project cost control using EVA. [3] (2079 Jestha)
  8. Write short notes on: Performance control using EVA. [4] (2070 Bhadra)
Answer 1 & 2: Use of Earned Value Analysis for Performance Control [6] / [4]

Earned Value Analysis (EVA) is a tool that compares the value of work done with the value of work that should have been done. It measures the amount of work actually completed in a project and forecasts a project’s cost and date of completion.

Three Key Budget Parameters:

  • BCWS (Budgeted Cost for Work Scheduled): Cumulative time-phased cost budget for activities scheduled. Answers: “How much work should have been completed by now?” Also called Planned Value (PV). BCWS = SQ × SR
  • BCWP (Budgeted Cost for Work Performed): Value earned from progress — the cumulative cost budgeted for work completed. Also called Earned Value (EV). BCWP = AQ × SR
  • ACWP (Actual Cost of Work Performed): Cumulative actual cost incurred. Answers: “How much have we actually spent?” ACWP = AQ × AR

Performance Control using EVA:

Variance Formulae:

  • Cost Variance (CV) = BCWP − ACWP (+ve = under budget, −ve = over budget)
  • Schedule Variance (SV) = BCWP − BCWS (+ve = ahead, −ve = behind)

Performance Indices:

  • CPI (Cost Performance Index) = BCWP / ACWP (>1 = under budget, <1 = over budget)
  • SPI (Schedule Performance Index) = BCWP / BCWS (>1 = ahead, <1 = behind)

Forecasting:

  • EAC (Estimate at Completion) = BAC / CPI
  • SAC (Schedule at Completion) = Original Duration / SPI
  • VAC (cost) = BAC − EAC; VAC (schedule) = Scheduled Duration − SAC

The manager uses these indices to decide: if CPI < 1 and SPI < 1, the project is both over budget and behind schedule, requiring corrective action such as resource mobilization, cost reduction measures, or scope revision.

Answer 3: Discuss EVA with example [4]

EVA is a tool that compares the value of work done with the value of work that should have been done. It measures progress and forecasts cost and date of completion.

Key parameters: BCWS (Planned Value), BCWP (Earned Value), ACWP (Actual Cost)

Example: Er. Gautam responsible for 125 m³ concreting in 10 days, budget Rs 12,50,000. At end of day 3: 40 m³ completed, Rs 3,75,000 spent.

  • Cost per day = Rs 1,25,000; Cost per m³ = Rs 10,000
  • BCWS = Rs 1,25,000 × 3 = Rs 3,75,000
  • BCWP = Rs 10,000 × 40 = Rs 4,00,000
  • ACWP = Rs 3,75,000
  • CV = 4,00,000 − 3,75,000 = +25,000 (under budget)
  • SV = 4,00,000 − 3,75,000 = +25,000 (ahead of schedule)
  • CPI = 1.06 > 1 (under budget); SPI = 1.06 > 1 (ahead)
  • EAC = 12,50,000/1.06 = Rs 11,79,245; SAC = 10/1.06 = 9.43 days

Conclusion: Project is performing well — both ahead of schedule and under budget.

Answer 4: Performance control using EVA — explain each term [4]

EVA Terms:

  • BCWS (PV): Budgeted Cost for Work Scheduled — planned value of work to be done by a given date
  • BCWP (EV): Budgeted Cost for Work Performed — earned value from actual progress
  • ACWP (AC): Actual Cost of Work Performed — actual money spent
  • CV: Cost Variance = BCWP − ACWP (positive = under budget)
  • SV: Schedule Variance = BCWP − BCWS (positive = ahead of schedule)
  • CPI: Cost Performance Index = BCWP/ACWP (>1 = under budget)
  • SPI: Schedule Performance Index = BCWP/BCWS (>1 = ahead)
  • BAC: Budgeted Cost at Completion — total scheduled cost
  • EAC: Estimate at Completion = BAC/CPI
  • SAC: Schedule at Completion = Original Duration/SPI
  • VAC: Variance at Completion: Cost VAC = BAC − EAC; Schedule VAC = Duration − SAC
  • CV%: (BCWP − ACWP)/BCWP × 100
  • SV%: (BCWP − BCWS)/BCWS × 100

Performance Control Process: Calculate BCWS, BCWP, ACWP at a given date → Compute CV, SV, CPI, SPI → Forecast EAC, SAC → Determine corrective actions if indices are unfavourable.

Answer 5: How a manager takes decision using EVA [Part of 10]

A manager uses EVA to take decisions by comparing three key budget parameters at any monitoring date:

  1. Calculate BCWS, BCWP, ACWP at the monitoring date
  2. Compute variances: CV = BCWP − ACWP and SV = BCWP − BCWS
  3. Compute indices: CPI = BCWP/ACWP and SPI = BCWP/BCWS
  4. Forecast completion: EAC = BAC/CPI and SAC = Original Duration/SPI

Decision Making:

  • If CPI > 1 and SPI > 1: Project performing well — continue current pace
  • If CPI < 1: Over budget — initiate cost reduction, value engineering, reduce wastage
  • If SPI < 1: Behind schedule — mobilize more resources, revise schedule, crash critical activities
  • If both < 1: Critical situation — major corrective action needed, possibly scope revision

EVA results are plotted as S-curves showing BCWS, BCWP, ACWP over time. The gap between curves visually indicates schedule and cost performance.

Answer 6: EVM technique for cost control and monitoring with EVA graph [5]

Earned Value Management (EVM) is a technique that integrates scope, time, and cost to measure project performance. It compares the value of work done with planned value and actual cost.

Key formulas:

  • BCWS = SQ × SR (Standard Quantity × Standard Rate)
  • BCWP = AQ × SR (Actual Quantity × Standard Rate)
  • ACWP = AQ × AR (Actual Quantity × Actual Rate)
  • CV = BCWP − ACWP; SV = BCWP − BCWS
  • CPI = BCWP/ACWP; SPI = BCWP/BCWS
  • EAC = BAC/CPI; SAC = OD/SPI

EVA Graph: Plot Cost (Y-axis) vs Time (X-axis). Three S-curves:

  • BCWS curve (Planned Value): Shows planned cost over time — baseline
  • BCWP curve (Earned Value): Shows actual progress in budgeted cost terms
  • ACWP curve (Actual Cost): Shows actual expenditure over time

At any monitoring date: Gap between BCWP and BCWS = Schedule Variance; Gap between BCWP and ACWP = Cost Variance. If ACWP curve is above BCWP → cost overrun. If BCWP is below BCWS → behind schedule.

Answer 7: Short notes: Project cost control using EVA [3]

EVA is a powerful tool for project cost control. It compares budgeted cost (BCWS), earned value (BCWP), and actual cost (ACWP) to determine project health.

Cost control indicators:

  • CV = BCWP − ACWP: Positive means under budget
  • CPI = BCWP/ACWP: >1 means under budget, <1 means over budget
  • CV% = (BCWP − ACWP)/BCWP × 100: Shows percentage cost deviation
  • EAC = BAC/CPI: Forecasts total project cost at current rate
  • VAC = BAC − EAC: Shows expected cost overrun/underrun at completion

Manager can use these to take corrective actions: reduce wastage, improve productivity, negotiate better rates, or revise scope if needed.

Answer 8: Short notes: Performance control using EVA [4]

EVA measures project performance by comparing planned, earned, and actual values. Three parameters: BCWS (what should have been done), BCWP (what was actually done, in budget terms), ACWP (what was actually spent).

Performance indicators:

  • CV = BCWP − ACWP: +ve = under budget, −ve = over budget
  • SV = BCWP − BCWS: +ve = ahead, −ve = behind schedule
  • CPI = BCWP/ACWP: >1 good, <1 bad
  • SPI = BCWP/BCWS: >1 good, <1 bad

Forecasting: EAC = BAC/CPI (estimated final cost); SAC = OD/SPI (estimated final duration).

Presented as S-curve diagrams showing BCWS, BCWP, ACWP over time. Helps identify problems early and take corrective action before project completion is significantly affected.

PAST EXAM QUESTIONS (Numerical):

  1. Perform EVA and comment on the performance for the given project. Progress was monitored at the end of 5th day. [7] (2078 Kartik)
  2. Sinoma company of China planned subgrade for Koteshwor to Kalanki road 8.7 km at 1.5 million/km in 1.5 years. After 6 months: 2.3 km completed, Rs 4.6 million spent. Perform EVA. [6] (2077 Chaitra)
  3. Perform EVA of a project with five activities. Progress evaluated at end of 5th day. [6] (2070 Magh, Q7)
  4. Chino company of China planned subgrade for Koteshwor-Kalanki 8.7km at Rs 1.5 million/km in 1.5 years. After 6 months: 2.3km done, 4.6 million spent. Perform EVA. [5] (2074 Magh)
Numerical Answer 1: EVA for project monitored at end of 5th day [7]

Approach (General method for activity-based EVA):

  1. For each activity, determine the planned cost (from budget) and % of work scheduled by monitoring date
  2. BCWS = Sum of (planned cost × % scheduled) for all activities at monitoring date. If costs are linearly distributed: BCWS = Total cost × (monitoring day / total days)
  3. BCWP = Sum of (planned cost × % actually completed) for all activities
  4. ACWP = Sum of actual costs incurred for all activities
  5. Calculate: CV = BCWP − ACWP; SV = BCWP − BCWS
  6. Calculate: CPI = BCWP/ACWP; SPI = BCWP/BCWS
  7. Forecast: EAC = BAC/CPI; SAC = Original Duration/SPI

Refer to Example 2 in the chapter below for a detailed worked solution of a multi-activity EVA at end of 5th day.

Numerical Answer 2 & 4: Sinoma/Chino Company — Koteshwor to Kalanki Road EVA [6] / [5]

Given: Road length = 8.7 km, Cost = Rs 1.5 million/km, Duration = 1.5 years (18 months). After 6 months: 2.3 km completed, Rs 4.6 million spent.

Solution:

  • Total project cost (BAC) = 1.5 × 8.7 = Rs 13.05 million
  • BCWS = (13.05/18) × 6 = Rs 4.35 million (work scheduled for 6 months)
  • BCWP = 1.5 × 2.3 = Rs 3.45 million (value of 2.3 km completed)
  • ACWP = Rs 4.6 million (actual expenditure)

Variances:

  • CV = 3.45 − 4.6 = −1.15 million (cost overrun)
  • SV = 3.45 − 4.35 = −0.9 million (behind schedule)

Indices:

  • CPI = 3.45/4.6 = 0.75 < 1 (over budget by 25%)
  • SPI = 3.45/4.35 = 0.79 < 1 (behind schedule by 21%)

Variance %:

  • CV% = −1.15/3.45 × 100 = −33.33% (over spending by 33%)
  • SV% = −0.9/4.35 × 100 = −20.68% (behind by ~21%)

Forecast:

  • EAC = 13.05/0.75 = Rs 17.4 million
  • SAC = 18/0.79 = 22.78 months
  • VAC (cost) = 13.05 − 17.4 = −4.35 million (overrun)
  • VAC (schedule) = 18 − 22.78 = −4.78 months (delay)

Conclusion: The project is NOT performing well. Both CPI and SPI are less than 1 indicating cost overrun and schedule delay. If the same pattern continues, the project duration will be prolonged to 22.78 months (from 18) costing Rs 17.4 million (from 13.05 million). Immediate corrective action is needed.

Numerical Answer 3: EVA of project with five activities at end of 5th day [6]

Approach:

  1. From the given activity data, calculate BCWS by determining what cost should have been incurred by day 5 based on planned schedule
  2. Calculate BCWP = Sum of (Budget cost × % complete) for each activity
  3. Determine ACWP from actual costs given

Refer to Example 2 in the chapter below:

For a 4-activity project with total cost Rs 35,000 monitored at day 5:

  • BCWS = Rs 23,000 (linearly distributed for 5 out of 8 days)
  • BCWP = Rs 18,250 (sum of earned values per activity)
  • ACWP = Rs 18,100 (actual expenditure)
  • CV = 18,250 − 18,100 = +150 (slight cost underrun)
  • SV = 18,250 − 23,000 = −4,750 (behind schedule)
  • CPI = 1.008 > 1 (marginally under budget)
  • SPI = 0.793 < 1 (significantly behind schedule)
  • EAC = 35,000/1.008 = Rs 34,722 (slight saving)
  • SAC = 8/0.793 = 10 days (project prolonged by 2 days)

Comment: Project is slightly under budget but significantly behind schedule. The project will take approximately 10 days instead of 8 days. Schedule recovery measures are needed.

What is EVA? 2079 2076 2075 2074 2072 2071 2070

EVA Parameters 1 PV / BCWS Planned Value 2 EV / BCWP Earned Value 3 AC / ACWP Actual Cost 4 SV EV − PV 5 CV EV − AC 6 SPI EV / PV 7 CPI EV / AC 8 EAC BAC / CPI
Fig 7.4 — Earned Value Analysis (EVA) — Key Parameters 📝 Asked

Three Key Budget Parameters

ParameterFull FormMeaning
BCWSBudgeted Cost for Work ScheduledCumulative time-phased cost budget for activities scheduled to be performed. Answers: "How much work should have been completed by now?"
BCWPBudgeted Cost for Work PerformedValue earned from progress. The cumulative cost budgeted for work that has been completed. Also known as Earned Value. Answers: "How much work has actually been done?"
ACWPActual Cost of Work PerformedCumulative actual cost incurred in accomplishing work. Answers: "How much have we actually spent?"

BCWS = SQ × SR (Standard Quantity × Standard Rate)

BCWP = AQ × SR (Actual Quantity × Standard Rate)

ACWP = AQ × AR (Actual Quantity × Actual Rate)

Variance Formulae

MetricFormulaInterpretation
Cost Variance (CV)CV = BCWP − ACWP+ve → cost underrun (under budget)
−ve → cost overrun (over budget)
0 → on budget
Schedule Variance (SV)SV = BCWP − BCWS+ve → ahead of schedule
−ve → behind schedule
0 → on schedule
CV %(BCWP − ACWP) / BCWP × 100Percentage cost variance
SV %(BCWP − BCWS) / BCWS × 100Percentage schedule variance
EVA Status Interpretation Condition Meaning SV > 0 (SPI > 1) Ahead of Schedule SV < 0 (SPI < 1) Behind Schedule SV = 0 (SPI = 1) On Schedule CV > 0 (CPI > 1) Under Budget CV < 0 (CPI < 1) Over Budget CV = 0 (CPI = 1) On Budget
Fig 7.5 — EVA Variance & Performance Index Interpretation

Performance Indices

IndexFormulaInterpretation
CPI (Cost Performance Index)BCWP / ACWP> 1 → under budget
< 1 → over budget
SPI (Schedule Performance Index)BCWP / BCWS> 1 → ahead of schedule
< 1 → behind schedule

Status in Percentage

EVA Key Formulas % Schedule EV / PV × 100 % Cost EV / AC × 100 EAC (Forecast) BAC / CPI ETC (Estimate to Complete) EAC − AC TCPI (To-Complete PI) (BAC − EV) / (BAC − AC)
Fig 7.6 — EVA: Schedule %, Cost %, EAC, ETC & TCPI Formulas

Where BAC = Budgeted Cost at Completion (total scheduled cost)

Trends and Forecasts Formulae

MetricFormula
Estimate at Completion (EAC)BAC / CPI
Schedule at Completion (SAC)Original Duration / SPI
VAC (cost)BAC − EAC
VAC (schedule)Scheduled Duration − SAC

Numerical Examples

Example 1: Concreting Work

Given: Er. Gautam responsible for 125 m³ concreting in 10 days, budget Rs. 12,50,000. At end of day 3: 40 m³ completed, Rs. 3,75,000 spent.

ParameterCalculationValue
BCWSRs 1,25,000 × 3 daysRs 3,75,000
BCWPRs 10,000 × 40 m³Rs 4,00,000
ACWPActual expensesRs 3,75,000

Variances:

Forecast:

Example 2: Project with Multiple Activities (5th Day Monitoring)

Given: 4 activities planned in 8 days, total cost = Rs 35,000. Progress at end of 5th day:

Activity% CompletePlanned CostBCWPActual Cost
A100%6,0006,0007,000
B55%15,0008,250—
C40%10,0004,000—
D0%4,0000—

Example 3: Chino Company — Koteshwor to Kalanki Road

Given: 8.7 km road, Rs 1.5 million/km, duration 1.5 years (18 months). After 6 months: 2.3 km completed, Rs 4.6 million spent.

Variances:

Forecast:

Conclusion: The project is not executing well. If the same pattern continues, duration will be prolonged to 22.78 months costing 17.4 million.

Important Things to Consider

Marks Distribution: 4 Marks

SectionTopicFrequencyPriority
7.7Earned Value Analysis (EVA)12 times (theory + numerical)Highest
7.3Labor Productivity Control7 timesVery High
7.5Material Productivity Control5 timesHigh
7.1Work Scope Control4 timesHigh
7.4Equipment Productivity Control4 timesHigh
7.2Product Quality Control1 timeLow
7.6Work Schedule Control0 timesLow

Key Exam Patterns

  • EVA is the most critical topic — asked 12 times across theory and numericals; expect both definition-type and calculation-type questions
  • EVA numericals: Given BCWS, BCWP, ACWP — calculate CV, SV, CPI, SPI, EAC, SAC, VAC. Practice at least 3 different numerical problems
  • Labor productivity: Know factors affecting labor productivity, methods to improve it, and productivity measurement techniques
  • Combined questions: "Explain controlling project work" may combine scope, quality, labor, equipment, and material control

Must-Know Points

  1. EVA key terms: BCWS (Planned Value), BCWP (Earned Value), ACWP (Actual Cost)
  2. EVA formulas: CV = BCWP − ACWP; SV = BCWP − BCWS; CPI = BCWP/ACWP; SPI = BCWP/BCWS
  3. Forecasting: EAC = BAC/CPI; SAC = OD/SPI; VAC(cost) = BAC − EAC; VAC(schedule) = OD − SAC
  4. Interpretation: CPI < 1 = over budget; SPI < 1 = behind schedule; both > 1 = project performing well
  5. Labor productivity factors: Weather, skill level, motivation, supervision, site conditions, tools availability, design complexity
  6. Equipment productivity: Output = Volume per cycle × Cycles per hour × Efficiency factor
  7. Material control: Procurement → Storage → Issue → Consumption tracking → Wastage monitoring